§ 02 — PORTFOLIO  ·  SELECTED WORK

Drawings
that ship.

A sample of products designed and delivered by Optimizer Consulting, LLC. Castings, stampings, package studies, full vehicle architectures — each one shipping in production. Engineering documents, not portfolio shots.

P-01 · MF10 · MANIFOLD MF10 manifold
Powertrain · Casting $1.0M / yr saved
MF10 Permanent-Mold Manifold
Billet manifold redesigned as a fully drop-in permanent-mold tooled part. All casting features integrated. FEA-validated walls and tolerance work that eliminated serrated fasteners.
P-02 · RAIL · TRUCK Rail welding truck
Rail · Architecture Patent pending
Rail Welding Truck
New-architecture welding truck with integrated crane and patent-pending rail storage. 12.5% lighter than the predecessor, eliminating overweight permits.
P-03 · TRUCK · SIDE Rail welding truck elevation
Rail · Package Study Project · 6 months
Rail Welding Truck — Side Elevation Study
Full-vehicle layout: crane swing envelope, rail-storage geometry, weld-station access, and crew quarters compressed into a single chassis without permit penalties.
P-04 · K-01 · ISO Steering knuckle
Suspension · Cast Parametric
Suspension Knuckle · Iso
Parametric model driven by defined points from the suspension software.
P-05 · K-02 · ALT Knuckle alt
Suspension · Cast Full draft
Suspension Knuckle · Variant
All casting information lives in the model: draft, parting line, fillets.
P-06 · K-03 · SECTION Knuckle section
Suspension · Section Foundry-ready
Knuckle · Casting Section
Sections cut directly from the production part — no separate drawing package to keep in sync.
P-07 · K-FAMILY Steering knuckle family
Suspension · Family 4-variant range
Steering Knuckle Family
A four-variant knuckle range driven by a single parametric master — shared casting tooling logic, individually tuned geometry.
P-08 · MFD-FOLLOW-UP Manifold follow-up
Powertrain · Mfg First samples
Manifold · First Articles
Close feedback loop to get saleable first samples — the part that proved the redesign pencils out.
§ 02.2 — PATENT REGISTER

Six patents,
filed under OC.

The technical work shows up in the public record too — three issued U.S. patents and three currently in prosecution. Click any number to open the filing.